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Anomaly and defect detection

Crack and tear detection

The inspection point

When deep drawing approaches the limit of the material, thinning comes first and the crack follows. Cracks usually start at an edge or a draw radius and are as fine as a hair; an operator sees them only when the part is turned in the hand. Because they are rare, you can never collect enough examples of them in advance.

How it runs on the line

The model trains on good parts only, so it needs no defect examples: it flags whatever departs from the norm, which is what catches crack shapes nobody has seen yet. The lighting is angled to drop a shadow into the crack. Rejected parts leave the line and their image is kept.

  • Sound drawn cup. Crack and tear detection.OK
    Sound drawn cup
  • Crack running down from the rim. Crack and tear detection.NOK
    Crack running down from the rim

Application references

Mode used
Anomaly and defect detection
Training set
About 20 good parts
Where it is strong
Rare and unseen defects
Decision time
~30 ms per part

Let us test your part.

We bring the unit to your line and measure your own part at your own line speed. The quote comes after that measurement.