Skip to content

Assembly and missing part

Kit content and count verification

The inspection point

In a product shipped as a kit, a missing component surfaces when the customer opens the box and brings the whole shipment back. The check has to answer two questions at once: is the count right, and are the contents the right parts? Human eyes tire from repeated counting, and that is exactly where the error starts.

How it runs on the line

The unit is mounted to see the whole tray in a single frame. The model learns how a complete, correct kit looks, so an empty slot and a wrong component both come out as deviation. The result reaches the packing station and an incomplete kit is stopped before it is closed.

  • Complete set of six. Kit content and count verification.OK
    Complete set of six
  • A component not in its seat. Kit content and count verification.NOK
    A component not in its seat

Application references

Mode used
Assembly and missing part
Training set
About 20 correct kits
Scope
Count and content together
Decision time
~90 ms per part

Let us test your part.

We bring the unit to your line and measure your own part at your own line speed. The quote comes after that measurement.